BASIC ENGINEERING CHANGES TO DHC-4 CARIBOU

Engine mounting
The design objective achieved the following:

·  Utilize existing nacelle mounting hard points and two additional hard points totaling six.

·  Engine mounting structure design to failsafe criteria.

·  Inclusion of vibration isolator, four each per engine.

·  Provide ease of access for servicing. Four large engine nacelle accesses, two swinging doors (also removable), two large removable panels.

·  Quick engine change (QEC) capability. QEC can be performed without removing top cowling. Left/right interchangeable.

Exhaust System

·  Enclosed exhaust system with dual augmentation design is also used to induce nacelle ventilation and reduce IR signature.

Air intake:
Fixed vane composite one piece unit.

Aircraft System Changes

Changes were made only to those systems that were incompatible with the change of power plant. These are summarized as follows:

·  The aircraft fuel system is the same design except for additional boost pump, new type fuel filters and a fuel totalizer system.

·  The DC electrical system changes to generators and starter motors required to suit the turbine engines.

·  Cockpit instrumentation was changed to state of the art "EMIS" engine monitoring system.

·  Engine control system modified for PT6-67T engine needs utilizing 'ball bearing' type cable throughout the system.

·  Original hydraulic pumps driven electrically.

·  Power plant fire selection changed to single zone dual loop.

 

Engine and Propeller Controls

With a revised engine and propeller the Turbo Caribou has had the controls modified, but still keeping the overhead console between the pilot and co-pilot. The existing rope type engine control cable system has been replaced with ball bearing type cable system throughout the airframe and nacelle run. Redesigned for PT6-67T use are as follows:

 

Hydraulic System

Hydraulic system balance maintained by utilizing existing pumps and driven electrically through auto logic which allows deactivation of system when not required during flight.

 

Fire Detection System

The Turbo Caribou fire detection system uses a single zone dual loop type. Its purpose is to prevent any false indications and offer redundancy in case of the two loops fail.

Pneumatics
Bleed air from the right engine is used to supply heating for the cockpit and cabin. Regulated Bleed air from the left engine is used to supply air pressure for the operation of the deicer boots, the right engine can also supply de icing air pressure in standby mode.

Electrical System

The fitting of a combined DC starting generating unit to the engine gearbox for the re-engined Caribou offers the simplest and the most cost effective means of incorporating these functions. The control and protection circuitry is based on the existing control panel which has been retained as far as practicable. Also updated are dual transverters (inverters) and new dual generator control units (GCU) which incorporate a self paralleling feature. To provide a positive and efficient starting capability a second lead acid battery is provided, which is paralleled to the existing lead acid battery system.

 

Engine Instrumentation 'EMIS'

The existing center panel in the cockpit engine instrument display was changed to suit the new power plants. Modern state of the art instrumentation has been incorporated using 'EMIS' digital/analog integrated instrument system with engine monitoring and exceedence recorder and fuel computer, and interface to download data.

Fuel Management

·  Manual fuel loading

·  Fuel remaining display

·  Fuel used display

·  Flight hours remaining display

Exceedence Monitoring

·  Records peak value, average value and duration when any instrument exceeds a (software) present limit.

·  Exceedence alarms

 

Engine Instrumentation 'CHECKPOINT'

Optionally, a Horizon Aerospace digital/analog instrument system can be installed. The advantage of this system is in addition to replicating the functions of the 'EMIS' system, the Horizon 'CHECKPOINT' system analog gauges can be repalced individually and the system digital display (DDMP) also monitors the aircraft electrical system. LEARN MORE

 

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